Smart factories with IIoT, MES & AI.
Industry 4.0 IT services for manufacturers — MES and shop-floor apps, IIoT integration with PLCs and SCADA, AI quality inspection, predictive maintenance and a live digital twin of your plant.
What's holding manufacturing teams back
Machines fail without warning and production plans collapse.
Defects are caught at final inspection — after the scrap and rework costs are sunk.
OEE, output and WIP live in spreadsheets updated at the end of the shift.
PLCs, SCADA, MES and ERP don't talk, so decisions run on stale data.
AI built for manufacturing
Modular solutions you can adopt one at a time — or combine into a single intelligent platform.
MES & Shop-floor Apps
Work orders, production tracking, operator screens and e-logbooks on web, tablet and mobile.
OEE & Production Dashboards
Live availability, performance and quality by line, shift and machine — with downtime reasons.
Predictive Maintenance
Vibration, temperature and current analytics that flag failures before they stop the line.
AI Visual Quality Inspection
Computer-vision models detect defects in real time at the station, not at the end of the line.
IIoT & PLC / SCADA Integration
Connect machines over OPC-UA, Modbus, MQTT and edge gateways — brownfield or greenfield.
Plant Digital Twin
A live model of lines and assets to monitor, simulate changeovers and plan capacity.
Production Planning & Scheduling
AI-assisted finite-capacity scheduling that reacts to breakdowns and rush orders.
Traceability & Genealogy
Batch, serial and component traceability from raw material to dispatch.
Maintenance & SOP Copilot
Technicians ask questions of manuals, SOPs and history in plain language, on the shop floor.
How our AI agent handles it — end to end
Outcomes you can measure
- Higher OEE — by cutting unplanned stops and slow cycles
- Fewer defects — with AI inspection at every critical station
- Lower maintenance cost — by fixing machines before they fail
- Full traceability — from raw material to finished goods
Frequently asked questions
Can you connect our older (brownfield) machines?
Yes. We use edge gateways and retrofit sensors to connect legacy machines alongside modern PLCs over OPC-UA, Modbus or MQTT.
Do you replace our ERP or MES?
Not necessarily. We integrate with SAP, Oracle, Microsoft Dynamics and existing MES, and build only the apps and layers you are missing.
Can AI quality inspection run on the line without the cloud?
Yes. Vision models can run on edge devices at the station, with results synced to dashboards and MES.
How quickly can we see OEE on a dashboard?
A pilot line is typically connected and live on a dashboard within 4–6 weeks.
Ready to put AI to work in your business?
Tell us about your challenge. We'll come back with a practical roadmap, a prototype plan and a clear estimate — usually within a week.